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In the cement manufacturing process, clinker grinding is one of the most critical and energy-intensive stages. Producing high-quality cement requires fine and uniform grinding of clinker, along with gypsum and other additives. A 15 TPH Clinker Ball Mill Plant is an ideal solution for medium-scale cement plants or grinding stations that require a steady output of finely ground cement clinker.
• Proven & Reliable Technology; Ball mills have been used for decades in cement plants worldwide and are known for their durability and simplicity.
• Moderate Capacity Ideal for Medium Plants: It is perfect for regional cement grinding stations, small cement factories, or clinker grinding units that don’t require massive outputs.
• Cost-Effective Grinding Solution; Compared to vertical roller mills (VRM), ball mills are often more economical in terms of initial investment, especially for moderate capacities.
• Flexible Operation; Can easily handle clinker with additives such as gypsum, fly ash, slag, or limestone for producing different grades of cement.
• Easy Maintenance & Operation;Simple structure, easy-to-replace wear parts (like liners and steel balls), and straightforward operation make it user-friendly.
The clinker ball mill grinding process involves several key steps to ensure efficient and high-quality cement production:
• Clinker, produced from the cement kiln, is stored in a clinker silo or hopper.
• A vibrating feeder or belt conveyor regulates and transports the clinker to the ball mill at a controlled rate to maintain a consistent output.
• The clinker ball mill is the core equipment where the actual grinding takes place.
• Inside the rotating mill cylinder, steel balls cascade and crush the clinker into fine particles due to impact and attrition.
• The mill is usually horizontal and rotates around its axis, ensuring efficient material flow and grinding action.
• Air Classifier: Separates oversize particles (>450 mesh) from the fine cement powder. Oversized material is returned to the ball mill for re-grinding, ensuring uniform fineness.
• Pulse Bag Filter: Traps residual dust (emission rate ≤30mg/m³), complying with global environmental regulations (e.g., EU Industrial Emissions Directive, U.S. EPA standards).
• Cement Silo (50–100 Ton Capacity): Stores finished cement to maintain a steady supply for packaging or direct delivery.
• Automatic Bagging Machine: Fills cement into 25kg or 50kg bags (common for retail sales) or bulk containers (for ready-mix concrete plants).
• Tailored Configuration: Optimized jaw + cone/impact crusher combos for materials (hardness, moisture, size) and capacity (50–2,000 t/h).
• Smart Control: PLC automation for remote monitoring and self-adjustment (e.g., cone crusher discharge).
• Comprehensive Support: From planning to maintenance, ensuring long-term operational efficiency.
• Durable Parts & Upkeep: Premium wear parts (e.g., jaw plates, hammers) and proactive maintenance for sustained performance.
Profession Achieves High Quality | Built Tough | Works Smarter
Group headquarters: Xiuwu Industry Cluster District, Jiaozuo, ChinaGroup headquarters: Xiuwu Industry Cluster District, Jiaozuo, China
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